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Maximizing Sludge Reduction: High-Performance Decanter Centrifuges for Municipal Wastewater and Mining Applications

Maximizing Sludge Reduction: High-Performance Decanter Centrifuges for Municipal Wastewater and Mining Applications

Detail produk:
Tempat asal: Cina
Nama merek: Longdai
Nomor model: buruk
Dokumen: Long Dai Water Treatment Eq...ue.pdf
Syarat-syarat pembayaran & pengiriman:
Kuantitas min Order: 1SET
Harga: 15000USD-25000USD
Kemasan rincian: kayu atau disesuaikan
Waktu pengiriman: 30 hari kerja
Syarat-syarat pembayaran: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Menyediakan kemampuan: 100set per bulan
Kontak
Detil Deskripsi produk
Bowl Sped: 4000r/mnt Bahan: SS304
Mesin: Centrifuge Pemisahan Perawatan yang mudah: Pemisahan dan pembersihan cepat
Sanding kata: Motor ganda dengan transduksi ganda Kecepatan Drum: Kira-kira 3200r/menit
berat: 1400 Fitur: Operasi berkelanjutan, efisiensi tinggi, pemeliharaan rendah
Jenis pelepasan: Pelepasan Sekrup Spiral Tipe Sentrifugasi: Mesin Centrifuge Botol
Menyoroti:

municipal wastewater decanter centrifuge

,

mining sludge decanter centrifuge

,

high-performance sludge reduction centrifuge

In modern industrial and municipal wastewater treatment, sludge handling typically accounts for up to 60% of total operational costs. Conventional dewatering methods often suffer from either excessively high cake moisture content—driving up transportation expenses—or excessive polymer (flocculant) consumption.

Our heavy-duty horizontal screw decanter centrifuge is engineered specifically to address these challenges. Whether you’re processing municipal sludge, industrial effluent, or mineral tailings, our system delivers among the lowest achievable cake moisture levels and exceptionally clear centrate in the market.

Unlike standard centrifuges, our units feature critical components protected with duplex stainless steel or tungsten carbide wear-resistant alloys, ensuring durability in the harshest environments.

Key Design Advantages

  • High Length-to-Diameter Ratio (L/D = 3.5–4.2)
    Extends residence time inside the bowl, enabling effective dewatering even of difficult-to-process biological sludges—achieving cake dryness of ≤75–80% moisture (depending on feed characteristics).

  • High G-Force Separation (Up to 3,000–4,000 × g)
    Captures fine particles down to the micron level, significantly outperforming belt filter presses in both clarity and solids recovery.

  • Optimized Differential Gearbox
    Equipped with either hydraulic or planetary gear differential drives, offering high torque and excellent shock resistance—ideal for abrasive feeds like sand-laden slurries or mining tailings.


Core Benefits – Your Return on Investment

Benefit Impact
Lower Transportation Costs Drier cakes = fewer truckloads and reduced disposal fees
Reduced Polymer Consumption Advanced liquid pool depth control saves 10–15% in flocculant vs. competitors
Fully Automated & Continuous Operation 24/7 unattended operation with PLC/HMI control; minimal manual intervention
Extended Service Life Scroll flights hardfaced with tungsten carbide alloy, rated for >30,000 operating hours

Applications

  • Municipal Sector: Thickening and dewatering of waste activated sludge (WAS) at sewage treatment plants
  • Industrial Sector: Chemical, textile dyeing, paper mill white water, and food processing wastewater
  • Mining & Construction: Coal washery effluent, mineral tailings dewatering, and TBM (tunnel boring machine) slurry processing

Choosing our decanter centrifuge means choosing lower lifecycle costs and higher environmental compliance. We offer end-to-end support—from engineering selection and installation to global after-sales service.


Comprehensive Technical Specifications (General Industry Standard)

Note: The following data represent typical industry ranges for reference purposes and are not brand-specific. Suitable for inclusion in generic product specification sheets.

General Specifications

Parameter Category Item Small Model Medium Model Large Model
Basic Dimensions Bowl Diameter (mm) 350 – 450 500 – 650 700 – 800+

Length-to-Diameter Ratio (L/D) 3.5 – 4.2 3.8 – 4.2 4.0 – 4.5

Effective Settling Area (m²) 10 – 20 25 – 60 70 – 120

Performance Parameters

Parameter Category Item Small Model Medium Model Large Model
Capacity & Speed Throughput (m³/h) 5 – 20 20 – 60 60 – 150+

Max. Bowl Speed (rpm) 4,500 3,500 2,800

Separation Factor (×g) Up to 4,000 Up to 3,200 Up to 2,500

Differential Speed (rpm) 0.5 – 20 (adjustable) 0.5 – 20 (adjustable) 0.5 – 20 (adjustable)

Cake & Separation Performance

Parameter Small Model Medium Model Large Model
Cake Moisture – Municipal Sludge 75% – 80% 75% – 80% 75% – 80%
Cake Moisture – Industrial Sludge 65% – 75% 65% – 75% 65% – 75%
Solid Recovery Rate ≥ 95% ≥ 95% ≥ 95%

Construction Materials

Component Small Model Medium Model Large Model
Bowl Material Duplex SS 2205 / 316L Duplex SS 2205 Super Duplex Stainless Steel
Scroll (Screw) Material 316L + Tungsten Carbide-tipped flights 316L + Tungsten Carbide-tipped flights 316L + Tungsten Carbide wear tiles
Frame/Base Material Painted carbon steel or stainless steel Painted carbon steel Heavy-duty carbon steel structure

Power & Physical Dimensions

Parameter Small Model Medium Model Large Model
Main Motor Power (kW) 15 – 30 37 – 75 90 – 160
Backdrive (Scroll) Motor Power (kW) 4 – 7.5 11 – 22 30 – 45
Length (mm) 2,500 – 3,500 3,500 – 4,500 4,500 – 6,000
Width (mm) 800 – 1,200 1,200 – 1,600 1,600 – 2,200
Height (mm) 1,000 – 1,400 1,400 – 1,800 1,800 – 2,300
Weight (kg) 2,000 – 3,500 4,000 – 8,000 9,000 – 15,000

Maximizing Sludge Reduction: High-Performance Decanter Centrifuges for Municipal Wastewater and Mining Applications 0Maximizing Sludge Reduction: High-Performance Decanter Centrifuges for Municipal Wastewater and Mining Applications 1Maximizing Sludge Reduction: High-Performance Decanter Centrifuges for Municipal Wastewater and Mining Applications 2

Rincian kontak
Jiangsu Longdai Environmental Protection Group Co., Ltd.

Kontak Person: Mr. Vance

Tel: +8615301537517

Faks: 86-0510-87837599

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